Projects » Interior Diameter Laser Cladding Robot
Retrofitted a dead plastic injection molding gantry into a 4-axis CNC laser cladding machine.
This was the largest project I did for Nittany Laser Technologies. I was charged with retrofitting a plastic injection molder gantry machine into a machine that could be used for their proprietary interior diameter laser cladding process.
To accomplish this, I pored through documentation for the old robot, removed excess cables and sensors, and rewired all servos and limit switches. I created two custom control boxes where all of the logic and processing elements were stored, and wired everything together in a modular and forward-thinking fashion.
Once I was able to connect the servos to the AcornCNC software, I began the process of customizing the software to our needs and extensively testing and calibrating the machine. I also created several hardware components and brackets entirely from concept to CAD to CAM to CNC to installation as part of this project.
- Four full degrees of freedom
- Fully custom CNC control solution
- Custom GCode dialect for the interior diameter cladding process
- Two purpose-built control boxes housing all logic and processing